One thing is you cannot deter the impacts of environmental abnormalities, even what type of material you can use in your operation.
The majority of people believe that it is not a chance to corrode carbon steel pipe. I want to say that they are wrong in their observation because the carbon steel pipe cannot withstand the consequences of rusting and corrosion when exposed to extremities.
Many external factors are behind these circumstances that play a vital role in corrosive development. For example, moisture, oxygen, and various corrosive agents.
If you would like to increase the integrity of the carbon steel pipe, you should take pre-emptive steps to implement protective measures and coatings typically to carbon steel pipes.
We have done a comprehensive on your behalf and drained out some common methods to prevent rusting and protect carbon steel pipes from external causes. Ready to deep dive into the ocean of this topic, be with us till the end.
Galvanization
Galvanization has been in use for a long time since it has many positive offerings. It is a process in which applying of a zinc layer over the surface of a carbon steel pipe. This layer works as a protective layer by acting as a sacrificial anode, corroding preferentially over the steel.
In this way, it becomes successful in protecting the layer of carbon steel pipes. Galvanized steel pipes are commonly utilized in outdoor and corrosive environments as there are many chances to happen corrosion.
Painting
Painting is one of the methods to protect the sheath of carbon steel pipes. It consists of applying paint or epoxy coatings to carbon steel pipes that work as a protective barrier between the metal and external elements.
Painting coatings are very effective at deterring rust and can be customized for particular environmental situations.
Fusion-Bonded Epoxy (FBE) Coating
I think you have not heard about the fusion-bonded epoxy coating before as it is a kind of innovative thermosetting epoxy powder coating.
It is very simple to apply over the surface of carbon steel pipes because it applies over the carbon steel pipes to form a protective barrier.
FBE coatings are known for their excellent corrosion resistance, deterring the phases of rusting. As a result, it is a very efficient option to leverage in piping applications to convey corrosive fluids from one location to another.
Polyethylene (PE) or Polypropylene (PP) Coating
Polyethylene or polypropylene coating is a type of thermoplastic sheath. You can deploy it in many applications where the outside environment is very rough and tough.
It is widely used in underground pipelines as it works as a protective barrier against moisture and soil, resulting in the complete halting of the chain of rusting and corrosion.
Cathodic Protection
We call the cathodic protection is a valuable source of protection from corrosion. It is also called a sacrificial anode or impressed current system, and you can install it with carbon steel pipes to protect them from corrosion.
Such a system is very effective in controlling the electrochemical reaction that leads to rust formation.
Regular Maintenance
If you do consistent repairs and maintenance, you cannot fall prey to big losses and damages. That is why, employ regular maintenance techniques and practices in your terminology, such as cleaning, inspection, and repair of coatings.
It is also essential for preventing rust on carbon steel pipes. The best feature is that any damage to this coating can be repaired promptly and enhances consistent maintenance protection.
Use of Corrosion-Resistant Alloys
Only the resistance capacity for rusting and corrosion of carbon steel pipes is insufficient. Several industries opt for corrosion-resistant alloy pipes to elevate their resistance capability of the pipes to withstand harsh environments and external complexities without the need for extensive coatings.
